Aircraft Wire Harness Assembly

If additional wires are needed in a wire harness they must be piggy backed that is they must be individually braided and run outside of the braid of the existing bundle assembly.
Aircraft wire harness assembly. Air harness manufacturing is a veteran owned contract manufacturing company that provides comprehensive wiring solutions to defense contractors faa repair stations and avionics system integrators. Using a 3d cad system the wire paths are. Figure 1 shows a wiring harness routed near a pressurized hydraulic line. Although many of the harnesses are standard and stocked on the shelves for same day shipping we also offer our customers custom made harnesses to specific lengths for.
Based on the system schematic design the type of signal a conductor is carrying the amount of current in the circuit and the type of wire insulation chosen for the aircraft wire harness design engineer select wire part number to use. The term electrical cable is an older reference whereas the term wiring loom is commonly used in a european context primarily great britain think rolls royce. Custom assemblies for each aircraft our dedicated wire harnessing teams leverage their extensive technical experience to meet your installation needs. Our harnesses are all professionally assembled and neatly labeled allowing for easy installation by the customer.
The type of harnessing varies widely depending on the intended. Essentially the only difference is in nomenclature. An electrical wiring harness also known as a wire harness cable harness cable assembly wiring assembly or wiring loom is an assembly of electrical cables or wires which transmit signals or electrical power throughout an aircraft. All aircraft utilize electrical wiring harnesses to interconnect various sub systems and components located throughout the aircraft.
Aircraft wire harnesses are tested using automatic equipment commonly called wiring analyzers. The wires carry power in different phases. Whether you need wire harnessing for individual avionics systems or across the complete aircraft our engineers technicians and support staff will work with you to develop a custom solution that meets all faa quality specifications and oem accepted standards. Harness board accessories tijuana mexicali tecate ensenada san luis rio colorado panduit duration.
Aircraft wiring meets stringent criteria. The harness contains four wires. The cad model shows the harness 1 inch from the line. We provide quality wiring harnesses for our valued business partners.
Many companies make wiring analyzers. Two 16 awg wires on 15 amp thermal circuit breakers and two 20 awg wires on 7 5 amp thermal circuit breakers.